Our high-precision Powder Forged Gears are engineered for extreme durability and optimal performance in demanding automotive and industrial environments. Utilizing advanced powder metallurgy technology, these gears offer superior structural integrity and precise dimensional stability, making them an ideal choice for gear transmission systems and engine components.
Designed to meet rigorous global standards including MPIF and DIN, our powder forging process ensures a high-density finish with exceptional tensile and yield strength. Whether you require standard specifications or custom OEM/ODM solutions, we provide tailored material compositions and surface treatments to enhance wear resistance and operational longevity.
Detailed Parameters
| Technology | Powder Forged Gear | Material Standards | MPF series, MPIF 35, DIN 30910, JIS Z2550 |
|---|---|---|---|
| Density Range | 6.2 - 7.1 g/cm³ | Macro Hardness | 45-80 HRA |
| Tensile Strength | 1650 Mpa Ultimate | Yield Strength (0.2%) | 1270 Mpa Ultimate |
| Available Materials | Iron, Copper, Brass, or Customized | Surface Treatment | Quenching, Polishing, Oil impregnation, Black oxide, Full hardening |
| Production Lead Time | 10-30 days (post-deposit) | Customization | OEM/ODM (CAD, 3D, PDF, or Samples) |
Key Advantages
Extreme Strength
With a tensile strength of 1650 Mpa, our gears withstand heavy loads and high-stress automotive applications without deformation.
Rapid Production
Optimized mass production cycles of 10-30 days ensure your supply chain remains efficient and responsive to market demands.
Precision Standards
Strict adherence to MPIF 35 and DIN 30910 standards ensures global compatibility and industrial-grade reliability.
Versatile Finishes
From oil impregnation for lubrication to black oxide for corrosion resistance, we offer comprehensive surface treatments.
OEM/ODM Flexibility
Seamless transition from 3D CAD drawings or physical samples to finished high-precision components.
Wide Application
Perfectly suited for automotive, motorcycles, power tools, and complex engineering machinery.
Product Gallery
Management Platforms
Material Sourcing
Rigorous selection of high-purity Iron, Copper, and Brass powders to ensure consistent metallurgical properties.
Precision Molding
State-of-the-art powder forging presses ensuring high density (up to 7.1 g/cm³) and tight tolerances.
Quality Control
Comprehensive testing for Macro Hardness and Tensile Strength to guarantee zero-defect shipments.
Technical Support
Expert engineering team providing CAD/3D optimization to improve your gear's performance and manufacturability.
Surface Finishing
Integrated quenching and polishing lines to achieve desired hardness and surface smoothness.
Logistics Management
Efficient mass production scheduling with a 10-30 day turnaround for global rapid delivery.
Investment Return Comparison
| Feature | Traditional Casting | Powder Forging | Impact on ROI |
|---|---|---|---|
| Material Waste | High (Machining) | Very Low (Near-Net) | Reduced Raw Cost |
| Production Speed | Slow Cycle | High Mass Volume | Faster Time-to-Market |
| Dimensional Stability | Moderate | Excellent | Lower Rejection Rate |
| Strength/Weight Ratio | Standard | Superior | Enhanced Product Life |
| Customization Cost | High Tooling | Optimized Process | Lower CapEx for OEM |
Frequently Asked Questions
We offer a wide range of materials including Iron, Copper, and Brass, as well as fully customized alloys to meet specific hardness and conductivity requirements.
Yes, if you do not have technical drawings, you can send us your sample and our engineering team will create the CAD/3D drawings for you.
We provide several professional treatments including quenching, polishing, oil impregnation, black oxide, and full hardening to suit different industrial needs.
Higher density (6.2 - 7.1 g/cm³) directly correlates to increased tensile strength and hardness, ensuring the gear can handle higher torque and wear.
Depending on the order quantity, mass production typically takes between 10 to 30 days after the deposit has been received.
They are widely used in automotive engines, motorcycle transmissions, textile machinery, power tools, and various types of engineering machinery.
