Product Description
We offer customized sintered sector gears, precisely manufactured by advanced powder metallurgy technology, and are widely used in mechanical transmission, automobiles, robots, and automated equipment, among other fields. These gears feature high strength, excellent wear resistance and dimensional stability, and are capable of providing efficient and reliable power transmission in high-load and high-speed operating environments.
Customized design: YIDI sintered sector gears can be customized in terms of the number of teeth, module, size, shape and material according to the specific needs of customers, ensuring precise matching with different application scenarios and enhancing system performance.
High strength and wear resistance: Through precisely controlled sintering processes, our gears feature excellent resistance to bending, wear and fatigue, making them suitable for long-term high-load operation.
Save materials and processing costs: The powder metallurgy process has a high material utilization rate during manufacturing, reduces waste, lowers production costs, and supports mass production at the same time, ensuring product consistency and quality stability.
High precision and dimensional stability: Through precise sintering technology and mold design, sintered sector gears have highly consistent dimensional and tooth profile accuracy, reducing subsequent processing steps and improving assembly efficiency.
Adapt to various working environments: These gears have strong corrosion resistance and high-temperature resistance, making them suitable for all kinds of harsh working environments and ensuring long-term stable operation.
Technology: Powder Metallurgy
Surface Treatment: Quenching, Polishing
Material Standard: MPIF 35, DIN 30910, JIS Z2550
Density: 6.2 - 7.1 g/cm3
Macro Hardness: 45-80 HRA
Tensile Strength: 1650 Mpa Ultimate
Yield Strength(0.2%): 1270 Mpa Ultimate
Size: Customized Size
Customized complex structure powder metallurgy gears, density, technical requirements are fully customized.
OEM powder metallurgy gears
The Advantage of Powder Metallurgy Process
①Cost effective
The final products can be compacted with powder metallurgy method, and no need or can shorten the processing of machine. It can save material greatly and reduce the production cost.
②Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling, without any machining operation, like teeth, splines, profiles ,frontal geometries etc.
③High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered, improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision.
④Self-lubrication
The interconnected porosity of the material can be filled with oils, obtaining then a self-lubricating bearing: the oil provides constant lubrication between bearing and shaft, and the system does not need any additional external lubricant.
⑤Green technology
The manufacturing process of sintered components is certified as ecological, because the material waste is very low, the product is recyclable, and the energy efficiency is good because the material is not molten.
