Our high-precision Metal Gears are engineered using advanced Powder Metallurgy technology, providing an optimal balance of durability, precision, and cost-efficiency. Designed specifically for the demanding environments of the automotive and industrial sectors, these components ensure seamless power transmission and long-term operational stability.
We specialize in OEM and ODM services, transforming your CAD, 3D, or PDF drawings into high-performance gear solutions. Whether you require specialized materials like iron, copper, or brass, or specific surface treatments for enhanced wear resistance, our facility delivers mass production with a rapid turnaround time of 10-30 days.
Detailed Parameters
| Technology | Powder Metallurgy | Material Standards | MPF series, MPIF 35, DIN 30910, JIS Z2550 |
|---|---|---|---|
| Density Range | 6.2 - 7.1 g/cm3 | Macro Hardness | 45-80 HRA |
| Tensile Strength | 1650 Mpa Ultimate | Yield Strength (0.2%) | 1270 Mpa Ultimate |
| Available Materials | Iron, Copper, Brass, Customized | Surface Treatment | Quenching, Polishing, Oil Impregnation |
| Other Finishes | Black Oxide, Full Hardening | Production Lead Time | 10-30 Days |
Key Advantages
Extreme Durability
With a tensile strength of up to 1650 Mpa, our gears withstand high stress and heavy loads without deformation.
Rapid Production
Efficient mass production cycles of 10-30 days ensure your supply chain remains uninterrupted.
Material Versatility
Choose from iron, copper, or brass to match the specific electrical or mechanical needs of your application.
Custom Engineering
Full OEM/ODM support. We can create precision drawings from your physical samples or digital CAD files.
Precision Finish
Available in polishing, black oxide, and oil impregnation for reduced friction and maximum lifespan.
Wide Application
Perfect for automotive engines, motorcycles, power tools, and engineering machinery.
Product Gallery
Management Platforms
Design Verification
Rigorous review of CAD, 3D, and PDF drawings to ensure 100% geometric accuracy.
Material Control
Strict adherence to MPIF 35 and DIN 30910 standards for metallurgical consistency.
Quality Monitoring
Real-time density and hardness testing (45-80 HRA) during the sintering process.
Lead Time Tracking
Integrated scheduling to guarantee shipment within 10-30 days post-deposit.
Surface Optimization
Customized treatment platforms for quenching and oil impregnation based on end-use.
OEM Partnership
Collaborative platform for rapid prototyping and sample-based reverse engineering.
Investment Return Comparison
| Metric | Traditional Machining | Powder Metallurgy (Our Gear) |
|---|---|---|
| Material Waste | High (Subtractive) | Ultra-Low (Near Net Shape) |
| Production Speed | Slow per unit | High-Volume Rapid Output |
| Consistency | Variable by tool wear | High Repeatability |
| Lead Time | Long Setup Time | 10-30 Days Mass Production |
| Cost per Part | Higher for Complex Geometries | Significantly Lower at Scale |
Frequently Asked Questions
We offer a variety of high-performance materials including iron, copper, and brass, which can be further customized to meet your specific hardness and strength requirements.
Yes, we provide reverse engineering services. You can send us your physical sample, and our engineering team will create the necessary CAD drawings for production.
Depending on the order quantity, mass production typically takes between 10 to 30 days after we receive the deposit.
Our products are manufactured according to MPF series, MPIF 35, DIN 30910, and JIS Z2550 material standards to ensure global compatibility.
We offer quenching, polishing, oil impregnation, black oxide, and full hardening to optimize wear resistance and reduce friction.
Absolutely. With a tensile strength of 1650 Mpa and hardness up to 80 HRA, our gears are specifically designed for automotive, engineering machinery, and power tool applications.
