Our Sintered Blackened Electric Power Tool Gears are engineered using advanced powder metallurgy technology to provide unmatched precision and durability for high-demand mechanical applications. By integrating specialized iron powder, steel, or stainless steel alloys, these gears are specifically designed to withstand the rigorous operational stresses found in modern power tools and automotive systems.
Featuring a professional oxide blackened surface treatment and optional high-frequency quenching, our sintered gears offer superior wear resistance and corrosion protection. Whether utilized in gearboxes, reducers, or oil pumps, these OEM-grade components ensure seamless power transmission and long-term reliability across the industrial, automotive, and electronic vehicle sectors.
Detailed Parameters
| Product Name | Dual Gears / Sintered Gears | Available Materials | Iron powder, Steel, Stainless Steel, Cooper, Nickel |
|---|---|---|---|
| Manufacturing Tech | Powder Metallurgy & Machining | Quality Certification | ISO9001 / TS16949 |
| Surface Treatment | High Frequency quenching, Oil impregnation, Oxide Blackening | Tolerance Standard | ISO 2768 - m / H14, h14, +- IT14/2 |
| Appearance Quality | No Crumbling, Cracks, Exfoliation, Voids, or Pitting | Production Flow | Mixing → Forming → Sintering → Impregnation → Sizing → Cleaning → Oxidation |
| Primary Application | Power Tools, Automotive, Motor, Bicycle, EV | Component Usage | Gear box, Reducer, Mixer, Blender, Oil Pump |
Key Advantages
High Durability
Utilizing high-frequency quenching and oil impregnation to maximize hardness and extend gear lifespan.
Precision Tolerance
Strict adherence to ISO 2768 and IT14 standards ensures perfect fitment and reduced mechanical noise.
OEM Quality
Certified by ISO9001 and TS16949, meeting the highest global standards for automotive parts manufacturing.
Surface Protection
Oxide blackened treatment provides a professional finish with enhanced resistance to oxidation and wear.
Defect-Free Finish
Rigorous ultrasonic cleaning and inspection to guarantee no voids, crumbling, or metal pitting.
Versatile Application
Optimized for a wide range of uses from household power tools to complex EV transmission systems.
Product Gallery
Management Platforms
Material Control
Strict sorting and mixing of iron powder and alloys to ensure consistent chemical composition.
Process Automation
Advanced sintering and forming machinery for high-volume, high-precision production cycles.
Quality Inspection
Multi-stage final inspections ensuring zero defects such as cracks or surface exfoliation.
Thermal Management
Precise control of high-frequency quenching temperatures to optimize metal hardness.
Logistics Tracking
Professional packing and shipping protocols to prevent damage during global transit.
Certification Audit
Continuous auditing to maintain ISO9001 and TS16949 automotive industry standards.
Investment Return Comparison
| Performance Metric | Traditional Forging | Powder Metallurgy (Our Gear) |
|---|---|---|
| Material Waste | High (Excess Scrap) | Ultra-Low (Near-Net Shape) |
| Production Speed | Slow (Multi-Step) | Fast (High Automation) |
| Dimensional Consistency | Moderate | Excellent (Tight Tolerance) |
| Surface Finish | Requires Heavy Machining | Ready-to-Use / Sintered Finish |
| Cost Efficiency | High Unit Cost | Optimized Low Cost/High Vol |
Frequently Asked Questions
We offer a wide range of high-performance materials including iron powder, steel, stainless steel, copper, and nickel to suit different mechanical requirements.
Powder metallurgy allows for complex geometries with high precision, reduced material waste, and consistent quality, which is essential for automotive engine and transmission parts.
The oxide blackened process creates a protective surface layer that increases corrosion resistance and provides a professional, non-reflective finish.
Yes, we specialize in OEM structural parts and can customize gears according to your specific blueprints, material requirements, and tolerance standards.
Our facility is strictly certified under ISO9001 and TS16949, ensuring that every part meets international automotive and industrial quality benchmarks.
Our gears are widely used in power tool manufacturing, automotive transmissions, electric vehicles, bicycles, and industrial machinery like mixers and pumps.
