Our high-precision OEM powder metallurgy sintered double gears are engineered for peak performance in demanding environments. Utilizing advanced sintering technology, these components provide an optimal balance of strength, durability, and geometric precision, making them ideal for power tools, gearboxes, and high-efficiency motors.
Designed to meet rigorous industrial standards, our sintered gears offer superior wear resistance and structural integrity. By integrating customized alloy compositions and specialized surface treatments, we deliver non-standard parts that ensure seamless integration and long-term reliability for automotive and industrial powertrain applications.
Detailed Parameters
| Gear Grade | 6-10 | Materials | Iron powder, Alloy, Steel, Stainless Steel, Copper, Nickel |
|---|---|---|---|
| Production Process | Powder Metallurgy - Machining | Certification | ISO9001 / TS16949 |
| Weight Range | 5g - 50g | Tolerance Standard | ISO 2768 - m / H14, h14, +- IT14/2 |
| Surface Treatment | High Frequency quenching, Oil impregnation | Customization | Non-standard parts available |
| Appearance | No Crumbling, Cracks, Exfoliation, Voids, or Pitting | Applications | Power Tools, Starters, Vehicles, Motors, Bicycles, EVs |
Key Advantages
High Durability
Utilizing high-frequency quenching and alloy powders to ensure maximum wear resistance and longevity.
Precision Engineering
Strict adherence to ISO 2768 and IT14 tolerances for perfect fit and smooth operation.
Certified Quality
Fully compliant with ISO9001 and TS16949 quality management systems for automotive reliability.
Custom Flexibility
Specializing in non-standard parts tailored to your specific technical drawings and requirements.
Defect-Free Finish
Rigorous inspection ensures no crumbling, cracks, or voids for a flawless industrial appearance.
Versatile Application
Optimized for a wide range of industries including Automotive, EV, and Professional Power Tools.
Product Gallery
Management Platforms
Material Mixing
Precise powder blending to ensure uniform material distribution and structural consistency.
Forming & Sintering
High-pressure compaction and controlled thermal sintering for maximum density.
Oil Impregnation
Advanced oil soaking processes to reduce friction and enhance lubrication properties.
Sizing & Cleaning
Precision sizing followed by ultrasonic cleaning and steam oxidation for purity.
Quality Inspection
Comprehensive final inspection against ISO standards before secure packing.
Logistics Tracking
Efficient supply chain management ensuring timely delivery of automotive components.
Investment Return Comparison
| Performance Metric | Traditional Machining | Powder Metallurgy |
|---|---|---|
| Material Waste | High (Chips/Scrap) | Extremely Low |
| Production Speed | Slow (Sequential) | Fast (Net-Shape) |
| Component Weight | Standard | Optimized/Lightweight |
| Consistency | Variable | High Reproducibility |
| Cost per Unit | High for Complex Shapes | Low for High Volume |
Frequently Asked Questions
We offer a wide range of materials including iron powder, alloy steel, stainless steel, copper, and nickel to meet specific hardness and corrosion resistance needs.
Yes, we specialize in non-standard parts. Our engineering team can work with your specifications to produce customized OEM structural parts.
Our production facilities are certified under ISO9001 and TS16949, ensuring the highest quality standards for the automotive industry.
Oil impregnation fills the inherent pores of the sintered metal, providing self-lubrication, reducing wear, and extending the life of the gearbox.
Our standard production capability for these components typically ranges from 5g to 50g, though larger parts can be discussed.
They are widely used in the automotive sector, electric vehicles (EVs), professional power tools, starters, and high-end bicycle transmissions.
