Produktbeskrivelse
We offer customized sintered sector gears, precisely manufactured by advanced powder metallurgy technology, and are widely used in mechanical transmission, automobiles, robots, and automated equipment, among other fields. These gears feature high strength, excellent wear resistance and dimensional stability, and are capable of providing efficient and reliable power transmission in high-load and high-speed operating environments.
Customized design: YIDI sintered sector gears can be customized in terms of the number of teeth, module, size, shape and material according to the specific needs of customers, ensuring precise matching with different application scenarios and enhancing system performance.
High strength and wear resistance: Through precisely controlled sintering processes, our gears feature excellent resistance to bending, wear and fatigue, making them suitable for long-term high-load operation.
Save materials and processing costs: The powder metallurgy process has a high material utilization rate during manufacturing, reduces waste, lowers production costs, and supports mass production at the same time, ensuring product consistency and quality stability.
High precision and dimensional stability: Through precise sintering technology and mold design, sintered sector gears have highly consistent dimensional and tooth profile accuracy, reducing subsequent processing steps and improving assembly efficiency.
Adapt to various working environments: These gears have strong corrosion resistance and high-temperature resistance, making them suitable for all kinds of harsh working environments and ensuring long-term stable operation.
Teknologi: Pulvermetallurgi
Overfladebehandling: Slukning, polering
Materiale Standard: MPIF 35, DIN 30910, JIS Z2550
Massefylde: 6,2 - 7,1 g/cm3
Makrohårdhed: 45-80 HRA
Trækstyrke: 1650 Mpa Ultimate
Udbyttestyrke (0,2%): 1270 Mpa Ultimate
Størrelse: Tilpasset størrelse
Tilpasset kompleks struktur pulvermetallurgi gear, tæthed, tekniske krav er fuldt tilpasset.
OEM pulvermetallurgi gear
Fordelen ved pulvermetallurgiproces
①Omkostningseffektiv
De endelige produkter kan komprimeres med pulvermetallurgimetoden og behøver ikke eller kan forkorte behandlingen af maskinen. Det kan spare materiale meget og reducere produktionsomkostningerne.
②Komplekse former
Pulvermetallurgi gør det muligt at opnå komplekse former direkte fra komprimeringsværktøjet uden nogen form for bearbejdning, såsom tænder, splines, profiler, frontale geometrier osv.
③Høj præcision
Opnåelige tolerancer i den vinkelrette komprimeringsretning er typisk IT 8-9 som sintret, der kan forbedres op til IT 5-7 efter dimensionering. Yderligere bearbejdningsoperationer kan forbedre præcisionen.
④Selvsmøring
Materialets indbyrdes forbundne porøsitet kan fyldes med olier, hvorved der opnås et selvsmørende leje: Olien sørger for konstant smøring mellem leje og aksel, og systemet behøver ikke yderligere eksternt smøremiddel.
⑤ Grøn teknologi
Fremstillingsprocessen af sintrede komponenter er certificeret som økologisk, fordi materialespildet er meget lavt, produktet er genanvendeligt, og energieffektiviteten er god, fordi materialet ikke er smeltet.
